Before painting, prepare the surface of the PVC edge banding. Use a well-ventilated area to apply the adhesive. Spread the adhesive evenly across the edge of the material and press down from end to end. This will remove trapped air and even out the adhesive. Repeat this process for all edges of the material.

Preparing the surface of a PVC edge band before applying paint

Before you start painting a PVC edge band, you need to prepare it properly. This is essential because PVC has a low surface energy, making it difficult for paint to adhere to it. However, it can still be painted if proper preparation is done. Paints designed for PVC are formulated to adhere well to the surface.

First, prepare the surface of the PVC edge banding by removing any wax that may be on it. To do this, you can use a power sander, or you can use sanding paper. When sanding, make sure to sand all edges evenly so that there are no striations. Avoid using acetone or solvents on the surface of PVC, as this will raise the surface energy of the PVC and cause it to swell.

Preparing the surface of a PTV edge band before painting will ensure its durability and strength. There are different types of edge banding available on the market, including wood, acrylic, and PVC. Select the one that matches the material and finish of the furniture to ensure maximum strength and durability. You can also use pre-glued edge bands or 3D acrylic tapes, which will help you choose the perfect one for your project.

If you choose a melamine edge band, you should check its label carefully to make sure that it is paintable. Usually, melamine edge banding is made of paper covered with melamine resin. This material has excellent resistance to UV rays and high temperatures. Also, it is a durable surface material, so you can choose any color you want.

Advantages

PVC edge banding is a versatile and affordable way to cover the exposed edges of doors, windows, and other surfaces. It is resistant to acid and moisture and is easy to clean. It is also easy to install. In fact, this edgebanding is perfect for any indoor or outdoor surface.

The cost of PVC edge banding is considerably lower than that of wooden bit. Its cost is measured in running feet, while that of wooden bits is priced in running meters (3.2 feet). PVC edge banding, called E3, is an excellent choice for these applications because it softens the edge of a piece of furniture without damaging it. In addition, it doesn’t require nails to be used during installation, which can damage clothing. Furthermore, it requires only a thin layer of adhesive, unlike wood bits.

Another advantage of PVC edge banding is its high flexibility. The material is easily moulded into different shapes, sizes, and textures. Manufacturers can offer customized solutions based on customer needs and specifications. With its versatility, PVC edgebanding is an economical option. Moreover, it is durable and resists moisture.

PVC edge banding is one of the most popular options for decorative surfaces. It offers a flawless finish that enhances the beauty of a piece of furniture. It also prevents moisture and insects from penetrating the exposed edges. The benefits of this edgebanding solution make it a great choice for any residential or commercial project.

Color match-look up

When applying pvc edge banding, it is important to select the proper glue. The type and quality of glue used will affect the durability of the banding. A high-quality glue will last for years while a cheap one might break and not be effective. Make sure to read the reviews of the products that you are interested in buying and choose the best glue for your needs.

There are many types of glue for pvc edge banding on the market. You may have a hard time choosing the right one for your needs. While some glues are cheap and convenient, others have a number of features that will make your job easy and efficient. You can also use a comparison website like Amazon to find the best glue for your project.

Prepare your PVC edge banding for painting by sanding it first. This will help to remove any wax that may be on it. If you don’t have a power sander, you can also use sanding paper. While sanding, be sure to sand the edges in all directions to prevent any striations. Make sure to avoid using acetone, as it may harm the surface energy of the PVC.

If you are applying PVC edge banding to a painted cabinet, consider using a hot melt adhesive instead of glue. Choosing the right adhesive for your project is critical to ensuring the longevity and look of your new product.

If you want to learn how to cut laminate sheet, then this article is for you. Read this article for tips and information on how to cut Formica(r) laminate sheets. Also, get the right tools for the job, including a SKIL 3601-02 Flooring Saw and Trim router, Carbide tipped blades, and safety goggles. You’ll be ready to take on a whole new project in no time.

Laminate sheet

To cut a laminate sheet, you’ll need a utility knife and a square. Make sure that the blade is sharp and you place the square dead on the cutting line. Position the sheet flat on the work table and lift it up by the opposite edge. Next, snap a line across the sheet with the utility knife. Then, cut along the line. Repeat for all other sides. Make sure that the markings are visible.

The laminate sheet can be cut with a jigsaw. Be sure to cut slowly, or you could damage the surface. A jigsaw will cut faster, but it’s not as smooth as a circular saw. Be sure to wear safety glasses when using a power tool, and avoid rubbing the fresh cut edge with your fingers. Use a scrap piece of Formica as a practice piece.

SKIL 3601-02 Flooring Saw

The SKIL 3601-02 Flooring Saw is an essential tool for any DIYer. This saw is designed to cut laminate sheets with precision and ease. The saw has many fine teeth that allow you to make clean cuts. The saw’s design also helps protect the laminate finish by preventing it from splintering. Using this tool will save you time and money. This saw is also designed to cut laminate sheet in one-inch sections.

This versatile saw is ideal for cutting hard, engineered, and laminate floors. Its lightweight and compact design make it easy to carry. It also has an in-built cord wrap and a dust port. However, its lack of height and weight make it unsuitable for use in high places. It is only recommended for use in a safe and leveled environment. For most household applications, this saw is enough.

Trim router

Using a router to trim a laminate sheet is a quick and easy way to create an even edge. The basic steps are as follows: First, make sure your countertop is clean with a whiskbroom. Also, make sure the base of your router is clean and free of obstructions. You want your router to glide smoothly over the laminate sheet. Using a masking tape is a great way to protect the base from scratching the laminate.

Next, you’ll need to set your router’s bit rotation speed. Most routers have adjustable speed settings. The manual should tell you the recommended rotation speed for your laminate material. The packaging of each router bit will also tell you how fast the bit can rotate. A faster bit rotates faster, so you’ll get more cuts per distance traveled. But be careful not to over-rotate the bit as it can burn or damage the laminate.

Carbide tipped blades

If you’re looking to cut laminate sheets, it’s important to use a saw with carbide tipped teeth. These blades reduce the wear and tear on your cutting tools, and will give you smoother edges. These blades come in different tooth counts, from 80 to 100, so you should choose one with a number that will match the type of laminate you’re working with.

The carbide tipped teeth on these blades provide a high level of bending resistance, making them very hard to break. They also remove internal stresses that may cause deformation. This means that they are more likely to be sharp. A carbide tipped blade can achieve front, side, and rear angles of as much as 0.035mm, and is designed for precision work.

Painting laminate products

Before you start painting your laminate products, it is important to prep the surface properly. Clean the surface thoroughly, and tape any non-removable areas before applying paint. If necessary, use a motorized orbital sander to sand larger surfaces. Then, apply primer to the laminate surfaces, which will help the paint adhere. Also, make repairs before painting. After painting, wipe the surface with a tack cloth to remove any dusty residue.

Before you begin painting, you should make sure the surface is smooth and even. If the laminate is rough or if you can see raised brush or roller marks, lightly sand it. If the surface is too rough, or if you’re applying several layers, you may need to sand it again. Alternatively, you can use a chalky paint that won’t require sanding. This method will give you a beautiful finish.

 

If you’re considering adding new surfacing material to your kitchen, you may be wondering where to buy laminate sheets. There are many benefits to laminate sheets, and they can be used to create a number of different types of surfaces. These surfaces are low-maintenance, versatile, and bendable, making them ideal for innovative designs. When choosing a laminate material for your kitchen, look for the following characteristics:

Top Cabinet Hardware

When it comes to selecting the right countertop material, you may wonder where to buy laminate sheets for top cabinet hardware. There are many options available, but one of the most common is Formica. This brand of laminate is available in sheets up to four feet long. These sheets are durable and will not crack or peel. There are also laminate sheets available with a glossy finish. These products will look and feel great on your cabinets, and are often more affordable than granite.

If you are looking for high-quality laminate sheets for top cabinet hardware, try Pro Cabinet Supply. Their products are of high-quality, and are considered the best decorative surface material. Because of the immense heat used in the manufacturing process, laminate sheets can withstand daily wear and tear. The laminate sheets are made from kraft paper that has been saturated with phenolic resin. This resin is then cured to turn it into plastic.

Low-maintenance

Using low-maintenance laminate sheets is a good idea for homes and office spaces. They are easy to maintain, moisture resistant, and will prevent scratches on your furniture. They are especially useful for kitchen cabinets and are easy to clean. They can be easily resized and shaped to meet your specific needs. They are also customizable and can be customized to fit different types of furniture. If you don’t have a lot of time to maintain your furniture, laminate sheets may be a good option for you.

Some types of laminate sheets can enhance the look of your furniture. They are easy to install, require little to no upkeep, and are hassle-free. Decorative laminate sheets can also enhance the aesthetic appeal of your room. Before applying glue, make sure you clean the surface thoroughly. If you are installing laminate sheets on top of ply-board, you should clean it first. Then, you can apply Bondo or a similar repair paste. After you’ve filled the chips with Bondo, sand it smooth with 80-grit sandpaper. You can also apply contact cement to adhere the new laminate to the old one.

Colors

There is a wide variety of colours available in laminate sheets. The prices vary according to the size and style of the laminate, and the sheets come in many different shades. When choosing laminate sheets, you need to consider the type of surface you’ll be covering and the room’s overall design. If you’re renovating your kitchen or bathroom, you’ll need to consider whether the color will complement the style of the room. There are also many different types of laminate sheets available.

Whether you want a retro look or sleek and modern minimalism, you can find the perfect colour scheme for your home with laminate sheeting. It is also durable and inexpensive, which makes it a popular choice among designers, architects and homeowners alike. For a modern and stylish look, choose laminate sheeting that is high-pressure-pressed. This type of material is also ideal for commercial environments. This material is highly durable, easy to clean and works well with most designs.

Installation

Choosing the right materials for the installation of laminate sheets is important. While there are many types of laminates, there are some that are better suited for certain applications. Regardless of the type, you will need to follow certain guidelines in order to avoid damage. Whether you are installing laminate sheets on shelves, cabinets, or any other surface, make sure to follow the manufacturer’s instructions thoroughly. It is also important to keep in mind that laminates are permanent fixtures, and so it is important to follow the instructions carefully.

Before starting, you must cut the laminate sheet to fit the space where you will be installing it. First, you will need to measure the width and length of the substrate, and then cut the laminate to size. The sheet should be larger than the particle board so that you have enough overhang. You will then need to use a chip brush and contact cement to coat the substrate. Once this has dried, you will need to apply a second coat of contact cement, which will help the sheet stick to the surface.

Dawei Decorative is a leading furniture paper manufacturer, produces and supplies stable quality decorative paper for wood like surface, laminate sheet, if you are looking for melamine paper, finished decorative paper, you come to the right place, please feel free to contact us for more details.

The best way to remove sheet laminate flooring is to use the right tools and follow a few easy tips. You can use a heat gun, scraper, or five-in-one tool. If your flooring is self-sticking, you will need a heat gun. The scraper must be heavy and sharp so that it can cut through the old flooring.

Glue-down vs. free floating

One of the main differences between glued-down and free-floating sheet laminate flooring is the way the planks are attached to the subfloor. Gluedown installations are anchored to the concrete subfloor by a strong adhesive, and this keeps the flooring from sagging or lifting. Free-floating installations don’t attach to the underlayment, so they don’t have this feature, but they are still durable. However, they are not the best option for areas where you need to roll furniture or carts across the floor.

Glue-down sheet laminate flooring is more comfortable to walk on than free-floating sheet laminate flooring. However, it does take more time and effort to install and requires a separate underlayment. If you are planning to lay laminated hardwood flooring in a large room, gluing down is probably the way to go.

Scraping

Scraping sheet laminate flooring requires a certain amount of effort, especially if the flooring has a pattern. First, make sure that you carefully cut the scrap of flooring so that it matches the pattern of the existing flooring. Then, use duct tape or wide masking tape to hold the scrap in place. A metal straightedge is handy for cutting through scrap and flooring material.

Alternatively, you can use a heat gun to loosen stubborn pieces of vinyl flooring. The heat gun needs to be set at a low enough heat setting and you should gently wave the tool around the junction of the underlayment and the flooring. This way, you will loosen both the top and the bottom side of the flooring.

Heat gun

A heat gun is a powerful tool that can be used to remove sheet laminate flooring. It looks similar to a hairdryer, but reaches much higher temperatures. The heat from the gun will soften plastic laminate and the adhesive that connects it to furniture. However, it must be used with care. It can damage the wood underneath if it is held too close to it. You should also avoid using the heat gun directly on skin surfaces. Always aim the heat gun toward the laminate.

Before using the heat gun to remove sheet laminate flooring, make sure you have a scraper handy. This scraper will help loosen the adhesive and remove it from the subfloor. After this, you can use a shop vacuum to clean up any loose adhesive. It is important to follow the manufacturer’s instructions.

Using a five-in-one tool

Using a five-in-one sheet laminate flooring removal tool can make the job easier. This tool is designed to lift the top portion of the vinyl flooring by prying up on the paper backing underneath. This tool also helps you remove any excess materials that may be left behind.

Before using the tool, mark the area with a pencil. This will allow you to get a better idea of where to cut the material. If the laminate is glued, use PVA Type II glue. If it is not, the glue can warp the boards.

Using a five-in-one flooring removal tool can also be effective when dealing with glued-down vinyl flooring. The tool can help you separate the sheet vinyl from the underlayment with just a few jabs. However, the pry bar only works well when the vinyl is very lightly glued down.

Recycling

There are several ways to dispose of your old sheet laminate flooring, but the process is not always easy. For instance, it is difficult to separate the layers of this type of flooring during the recycling process. These layers consist of a layer of aluminum oxide, a design layer containing melamine resin, and a layer of melamine-resin backing.

Fortunately, most laminate flooring manufacturers are environmentally conscious. Some of these companies use recycled packaging and modern manufacturing methods to minimize waste.

As a original supplier with our own making factory, Dawei Decor provides and manufactures quality laminate paper for flooring. If you are looking for quality lamination paper for flooring at bulk price, you come to the right place, please don’t hesitate to contact us for more details.

If you’re planning to cut a sheet of plastic laminate for your home project, you’ll need to know how to cut it correctly. Here are some tips: Use the correct cutting tool, ensure that the laminate is straight, remove air bubbles, and secure the edges. Also, use a flat, sharp knife to ensure a clean cut.

Ensure a straight cut

Before cutting plastic laminate sheets, be sure to position them so they are perpendicular to one another. This will ensure that the edges of the plastic laminate sheet are bonded and positioned perfectly. The edges can be finished by using special molding or thin edging strips. If your project requires the laminate to be bigger than it is, you must create a seam. This can be done by bonding a larger piece to the existing one and using wax paper along the edge of the cut.

Another method is to use a craft knife and straight edge. This can help you to get a perfectly straight cut and also keep the document flat. Make sure you use a cutting mat for this purpose so that the laminate doesn’t shift. Another option is a zippy knife, which fits in your hand like a letter opener. This type of knife makes it easier to trim off excess plastic laminate quickly. However, it can be tricky to make a straight cut with this tool.

Protect the edges of the laminate

The edges of plastic laminate sheets can be sharp and need to be protected when cutting them. A file with a safety edge is a good choice. This type of file does not have teeth, but it will help you work into square corners. Most laminate files come with a handle or hang-hole on the end.

Using a dowel rod to secure laminate pieces to each other will help prevent them from pulling apart while you are positioning them. You should use a dowel rod at least a quarter inch wide and longer if you are cutting larger sheets of laminate. You should also use larger rods for vertical surfaces.

Get rid of air bubbles

If you want to avoid air bubbles when cutting plastic laminate sheets, there are a few tips you can follow. One way is to avoid using heat to soften the laminate material. Using a clothes iron or hair dryer will soften the plastic and cause bubbles. Avoid using an open flame, as this will burn the material. Another way to remove air bubbles is to use a sharp utility knife.

To remove air bubbles from plastic laminate, you must first remove the spacer in the center of the sheet. Once you have done this, you can use a syringe to dispense a small amount of polyurethane glue on the underside of the plastic laminate sheet. Next, you should put waxed paper or a piece of wood on top of the bubble to hold it in place while the glue dries.

Ensure a tight seal between two pieces of laminate

When gluing laminates, it is important to apply clamping pressure evenly to prevent air pockets and voids. It is also important to use a rapid-setting adhesive to minimize the risk of adhesive blisters. This will improve bonding and reduce the chance of glue lines. However, keep in mind that a high-setting adhesive can cause the laminate paper to tear, so use caution when using it.

Using a jigsaw

Plastic laminate is waterproof and durable. It is usually 1/16-inch thick and installed on plywood or medium-density fiberboard. In order to cut it, you can use a jigsaw, a table saw, or a utility knife. Some manufacturers also provide cutting tools that work with a router. The method that works best for you depends on the size and shape of the sheet.

The first step in cutting laminate materials is to make sure that the cuts are clean and accurate. Ordinary jigsaw blades can tear the laminate layer, so be sure to use reverse-tooth jigsaw blades. These blades use reverse-facing teeth to cut the laminate on the down stroke, giving a clean edge to the decorative side. Jigsaws with reverse-toothed blades usually have a high tooth-count and are a good choice for cutting laminate materials.

Using a utility knife to cut laminate

To cut a laminate sheet, you can use a utility knife with a sharp blade and a square. Make sure that the blade is fresh and that the square is lined up on the cutting line. Line up the cutting line on one side of the laminate sheeting with the edge of the work table. Lift the laminate on the side opposite the piece that you want to cut. Snap along the score line to cut the laminate.

The best way to cut the laminate is to cut small pieces. Larger pieces should be cut with a circular saw or a router. Then, sand the edges down to remove any imperfections. A utility knife is perfect for quick cuts, but it is not suitable for larger cuts.

Are you wondering, Can you stain edge banding on veneer? There are a few different ways to finish this type of banding, including water-based wood stain and spray on polyurethane. Read on to find out which one is best for your needs. You can also use water-based paint if you want to keep it simple. Regardless of what kind of finish you choose, there are several things you must consider before you begin.

Veneer edge banding

If you want a basic straight edge for your plywood or other sheet goods, veneer edge banding may be the best option. This product is made from real wood veneer and is available in 7/8″ widths. It is a popular choice for 3/4″ thick sheet goods, as it allows for a small overhang and is easy to trim to a flush edge. Once the veneer edge banding is installed, you can stain or paint it to match your project.

When applying veneer to plywood, it is important to iron the edges gently. The veneer should be applied with a bit of pressure, but not too much. Using an iron, make sure to place it at a spot where it will not burn the wood. You can also use a wooden block to press down the edge banding as it cools. Once the adhesive has dried, trim the veneer to fit, keeping it flush with the plywood.

Once the glue is dry, cut the edge banding to fit the plywood. The edge banding should be placed flush with the top edge of the plywood. Once you’ve cut the edge banding, use a utility knife to carefully sand it to smooth out any rough edges. You can also use a sanding block to gently sand the edges to make them smooth. When applying stain, be sure to sand the pieces carefully, as they’ll have sharp edges.

Water-based wood stain

Choosing a water-based wood stain for edge banding is an easy process. Unlike oil-based stains, which contain volatile organic compounds, water-based stains dry quickly and do not cause paint stripping or other chemical agents. Water-based stains also don’t cause as much fumes and have fewer VOCs. They are also suitable for both indoor and outdoor projects because of their water-repellent properties.

Whether you’re using water-based or oil-based products, you’ll want to follow the manufacturer’s instructions to the letter. Oil-based wood stains can cause a problem if they drip on a piece of furniture. In order to avoid this, you should use a stain blocker before applying a water-based stain. While this is an option, it can’t guarantee that knots won’t show through. Light-colored paints won’t cover knots well, so dark stains are the best choice.

The final step in applying water-based wood stain is to apply wood conditioner. This will help the edge band blend with the plywood veneer. It will also prevent squeeze-out of stain during glue-up. In addition, wood conditioner is useful in preventing stain from smearing across the surface. While using water-based wood stains, make sure to follow the manufacturer’s instructions.

Spray on polyurethane

Polyurethane is a widely used surface finish, and the instructions for application usually indicate that it can be sprayed on. It’s recommended that you sand the edges of the edge banding before applying the finish. Depending on the type of polyurethane, you may use sandpaper or steel wool to abrade it. However, sandpaper is the most effective abrasive. Some manufacturers incorporate myths into their instructions, but these aren’t important. While some of the myths make sense, they actually do more harm than good. There are numerous articles in the Internet, and many of these products are sold by manufacturers.

The can of spray polyurethane should be held at an equal distance from the surface, and you should be steady when moving it across the project. Be sure to spray the surface evenly, so that there are no runs. It is important to apply several thin coats to prevent streaks. Avoid too thick a layer, as this may create an uneven finish. If a spot is too wet, you can add additional coats to create an even finish.

One of the common myths about polyurethane is that it doesn’t soak into wood. That’s simply not true. It soaks into wood regardless of how it is applied. Even though it has a higher gloss than oil-based polyurethane, it still soaks deeply into wood. This is because of capillary action, which allows water to rise to the top of a tree.

If you are looking to install decorative edge banding on your home, you may be wondering what is involved in this process. This article will review the various applications of edge banding, including their materials and techniques. This article will also discuss the cleaning process involved after application. Once you have mastered the application process, you will be able to use this decorative edge banding on your own home. In the meantime, you can check out these articles for more information.

Functions

Edge banding is a thin layer of glue applied to the raw border of a plywood panel. Its main function is to protect the interior plywood from warping or bending when it is not covered with a protective layer. Edge banding is often used in furniture construction to prevent accidents. However, it should be noted that edge banding can also have aesthetic benefits. If applied properly, edge banding can add durability and strength to your furniture.

One of the most important functions of edge banding is that it gives your work surface a more pleasing appearance. If you’re a painter, for example, edge banding will make your surfaces look much nicer. In addition, it will cover raw edges, making them much easier to clean. The best part is that edge banding will not damage your finished product, which is a huge bonus. It also prevents the spread of bacteria and other pathogens.

Materials

The global market for Materials for edge banding is segmented by type, end-user industry, and region. The North American region is expected to hold the largest market share throughout the forecast period, with Europe projected to grow at the fastest rate. This region is expected to grow at the highest CAGR over the forecast period, due to growth in the construction industry and development of infrastructure. This segment includes materials used for edge banding of residential and commercial buildings.

Edge banding is used to protect wood against moisture. The most common type of edge banding is made from hardwood and veneer, which are commonly used in North America. These materials can be found in various shades and are generally available in 8-foot-long rolls. Hot-melt adhesive is used to secure the edge banding to the surface. Edge banding also prevents wood from rotting or getting lumpy over time, which is not ideal for residential and commercial use.

Techniques

There are many techniques of edge banding available to the average homeowner. Some of them require specialized tools, and some don’t. Either way, there are a few basic steps to getting a clean edge band. For example, you can try the hot-melt laser edge banding method. Other methods, like using hot air and iron, require little to no special tools. Listed below are several popular methods.

The first step in the process is to determine the type of veneer you want to use for your edge banding. Select a veneer that matches the plywood. If you use birch plywood, you may want to choose poplar for the banding. The thickness of the banding depends on the style of the edge. Typically, 1/8 inch banding is sufficient to provide enough material while still allowing for some wiggle room in curved profiles.

Cleaning up after application

Glue is used for the application of edge banding. You may have to use a hot melt glue for this. Working with glue is messy and can result in excess glue being applied to places you don’t want it. It can cause smudges and stringing and can even ruin the overall look of your project. Here are some tips for cleaning up after application of edge banding. Follow the manufacturer’s instructions when applying glue to edges.

Ensure that you thoroughly clean up after application of edge banding to avoid damage to your boards. You should avoid using harsh chemicals on the boards or edge banding. Acids, bleach and abrasive cleaning solutions can damage your edge banding. Always check the label of the product and ensure that it doesn’t contain any chemicals that could damage your edge banding or your boards. Regardless of your technique, make sure to follow all instructions carefully.

Adhesives

When installing an edge banding, the adhesive should be chosen for the job at hand. The proper adhesive is necessary to secure the edge banding correctly. The following tips will help you choose the right adhesive for the job. Follow the manufacturers’ directions carefully. Depending on the adhesive used, the shelf life can range from 12 to 24 months. Ensure the surface is clean and free from dust, dirt, and moisture before applying the adhesive.

Hot-Melt is a hot melt adhesive. It is formulated to be used for straight edge banding of solid wood lippings. It is compatible with most edge banding machines, including those that require manual application. This type of adhesive sets quickly and exhibits high initial strength. Hot-Melt adhesives come in two types: filled and unfilled cartridges. They are formulated for maximum bond strength and heat resistance.

Development of high quality decorative base paper

Developing for high quality decorative base paper

It has been more than 40 years since decorative paper was first manufactured in China; the industry is still new. As tastes and preferences in decoration styles change, decorative base paper must be continually redesigned to meet the needs of its post-processing.

The decorative paper, however, has strict requirements for whiteness in its optical properties—which highlights the importance of titanium. But we know that titanium dioxide is expensive to produce; thus it’s important to find a filler with similar optical qualities as well.

In this thesis, we will investigate the effects of pulp composition (pulp ratio and pulping degree), PAE addition, titanium dioxide addition and CPAM-PAE/CPAM blends on the physical properties of decor paper. We will use the mechanochemical method to make a titanium dioxide/kaolin composite filler. We also mention how drying methods and different types of fillers affect decor paper’s physical properties.

The ratio of coniferous wood pulp to broadleaf wood pulp was 6:4; the pulping degree, 33°SR; and the PAE addition (percentage added) 2%. The titanium dioxide addition for this paper ranged from 30% – 50%, and its CPAM content measured at 0.06%. Under these conditions, decorative base paper can meet the technical requirements of strength, air permeability and absorbency.

In the preparation of titanium dioxide/kaolin composite filler, four factors were tested for their ability to influence how much dispersant was used—the ratio of titanium dioxide to kaolin, the reaction time and grinding concentration.

After orthogonal analysis, the process conditions of the prepared compound were 0.3% dispersant dosage, 5:5 kaolin/titanium dioxide ratio, 0.5h compounding time and 45% grinding concentration. Under these conditions, the whiteness of the prepared titanium dioxide/kaolin composite filler was 92.5% ISO and the covering power was 30.33 g/m2.

Scanning electron microscopy (SEM), infrared spectroscopy (FTIR) and X-ray diffraction (XRD) were used to determine the structure of the titanium dioxide/kaolin composite filler.

Scanning electron microscopy (SEM) can visually observe the compounding of titanium dioxide and kaolin, and the analysis by Fourier infrared transform spectroscopy (FTIR) and X-ray diffraction (XRD) shows that the titanium dioxide coating kaolin is not simply physical adsorption, but a chemical reaction has occurred. The formation of chemical bonds Si-O-Ti and Al-O-Ti between titanium dioxide and kaolin has changed the crystalline structure, and the coating effect is good.

In addition, the effects of press + vacuum drying, vacuum drying, press + flat drying and flat drying on the properties of decorative base paper were compared when composite filler and mixed filler were added.

  • The first three drying methods were more favorable to the strength maintenance of the base paper, but the air permeability and absorbency of the base paper obtained by press + vacuum drying were slightly poor.
  • The difference between the use of vacuum drying and press + flat drying is not significant.
  • When using flat drying, the strength of the original paper is poor, and the air permeability and absorption is good, which can not meet the needs of production.

Four drying methods on the original paper optical properties of the impact is very small, can not be distinguished from the original paper optical properties of good or bad standards. Therefore, the effect of vacuum drying and press + flat drying are more suitable.

Kaolin, titanium dioxide, titanium dioxide / kaolin composite filler, kaolin and titanium dioxide mixed filler four different fillers were added to the paper, the paper in the whiteness and opacity of the difference is very small, in the strength performance and air permeability and capillary absorption height, the composite filler effect is better, and its performance is close to titanium dioxide.